Why one elevator may accept your corn and another rejects it

Here at EnviroLogix, we have recently seen instances in the press of frustrated farmers complaining about variance in results from mycotoxin detection testing performed at different grain elevators. Because consistency and accuracy are foundational to our mission, this caught our attention and we wanted to offer some important tips.

There are four factors that may contribute to the variance in the test results shown in the media:

  • One of the most usual suspects when there has been a lot of rain is moisture.
    BUNN GRINDER SETTINGS
    To deal with moist grain, prior to testing, we recommend running it through the grinder on a coarse setting (e.g., ‘Drip’ on a Bunn Coffee Grinder) once and then a second time on a less course setting (e.g., ‘Turkish’).

  • A very common culprit is sampling.
    USDA GIPSA FLAT BOTTOM TRUCK SAMPLING DIAGRAM
    (flat truck sampling guideline courtesty of USDA)
    Sampling is the science of obtaining as homogenous a sample of the grain within a truck as possible, blending probed samples together to ensure that grain from all areas of the truck are represented. The USDA Grain Inspection, Packers and Stockyards Administration has extensive recommendations on best practices for obtaining a homogenous sample; and homogeneity is the key to consistent detection. Not only does this increase the probability that mycotoxins present in the load will be detected, but it also gives a better, more accurate representation of what the contamination level is across the entire truckload.

  • The next most likely reason that variance might occur in different grain elevators is deviation from protocol.
    Each test kit comes with detailed instructions for operators to run the test. Whenever there is a question about protocol, don’t make assumptions…check the instructions and, if in doubt, reach out for technical advice. Here is a video showing best practices for testing for DON. Proper protocol will yield the best, the most accurate, and most consistent results with the least variance from site to site.

  • Finally, there is also a possibility that different elevators have different thresholds of acceptance.
    Depending on whom the elevator intends to sell their supply to and what applications the grain may have from there, different elevators may be more tolerant of certain contamination levels than others.

We want to help everyone in the supply chain understand how variability can occur, how to minimize it, and to better understand how best practices in probing/sampling as well as test protocols can dramatically improve accuracy and reduce variance.

DON (also known as Vomitoxin or Vom) has become quite prevalent in areas such as Western Ontario, Eastern Michigan and spots throughout the US Ethanol production region. The EnviroLogix QuickTox for QuickScan DON Flex test is the fastest DON test in the rapid testing market; and is both AOAC Certified and GIPSA approved.

World GMO Cultivation

Chart Showing World GMO Culivation by Domestic and Imported Percentages
Growing percentage of U.S.
organic commodities from import

Demand for organic soybeans and corn is outpacing domestic supply, causing an increase in imported organic commodities, and a subsequent requirement for heightened testing.

Did you know that U.S. grain imports are on the rise? The increasing consumer demand for organic and non-GMO foods has exposed a shortfall in the U.S. supply chain. Even as domestic acreage devoted to organic soybeans and corn is increasing, production remains well short of demand.

The complex risk/reward calculation, as well as the multi-year commitment, has made it tough on US farmers to commit to joining the market. An additional 1 to 5 million acres would need to be converted to meet demand. Added to that, a ready supply of these commodities on the world market from countries such as Turkey, India, Ukraine and Romania keep a damper on market premiums for these commodities.

Unfortunately, it has also led to less-than-honest business practices, if not outright fraud, within the international supply chain. The Washington Post recently identified several shipments of grain that showed conventional pricing at the point of purchase that were inexplicably identified as organic when they reached the U.S.—and proven to not conform to the organic standard.

The truth is, there is very little confirmation testing when organic and non-GMO shipments are received; the documentation provided is relied upon, endangering the integrity of all downstream usage. Imported grain gets shuttled in numerous ways through various transit points with little traceability.

Though you are familiar with what crops are grown in your area, as well as your domestic partners supplying grain, there are many ways that your supply chain can be infiltrated with commodities from unknown sources. Reliance on paperwork and handshakes can severely compromise your product as well as your reputation.

EnviroLogix is committed to getting you the answers you need to ensure that you can reliably participate in non-GMO markets, with world-class GMO test coverage and traceable, quantifiable results for corn and soy, as well as canola, alfalfa and more. Test with confidence and get your own answers, insuring your own claims and reputation.

Want a GMO test? We have them available for the crops above and more

For more GMO news, check out:

 

 

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DON Flex Adds Value by Increasing Throughput

Test kit providers, including EnviroLogix, like to tell you how much time you can save when using their products. Why? Because a faster test means more throughput for your facility. For example, our DON Flex kit has the industry’s fastest sample prep and test time, meaning more trucks can be processed during a normal 8-hour shift.

Time Trucks Graphic

Why is more throughput important? By allowing you to receive more product, you are adding to your bottom line without the expense of extending shifts or adding infrastructure.

In order to help demonstrate this, our field experts got together with our product managers and designed a mycotoxin kit calculator. By simply inputting some data about your facility and capacity, we can quickly and clearly equate time savings to real dollars in your pocket. 

Because every truck has value, the ability to process more truckloads when at full capacity adds more to your bottom line. If we assume every truck is worth $300, here’s an example of how higher throughput using DON Flex can put real money in your pockets.

Money Chart Graphic

 

EnviroLogix has also developed a Common Extraction protocol for DON, Aflatoxin and Fumonisin, with one sample prep, a few transfer steps, and a common four-minute run time. By streamlining many of the steps involved in testing multiple mycotoxins, you can realize even more efficiencies in your workflow. 

Visit our Common Extraction web page to learn more about how to increase efficiencies when testing for multiple mycotoxins. 

 

 

 

Test DDGS for Mycotoxins Due to Increased Risk This Year

Although ethanol plants don’t need to check every incoming truck for every mycotoxin, it is good practice to screen the first incoming loads of harvested corn carefully to get a sense of the mycotoxins that might be present in newly-harvested corn. The mycotoxins of most concern are Aflatoxin, Vomitoxin (DON), and Fumonisin.  Testing for mycotoxins in ethanol plants isn’t new. It was implemented in most facilities when a secondary market for feed was found for the byproduct of ethanol production, DDGS (dried distillers grains with solubles).

Screening for mycotoxins appears to be especially important this year; double-digit percentages of corn in “poor” and “very poor” condition are being reported in 9 states responsible for 70% of the US corn production, according to the latest USDA/NASS 2017 Crop Progress and Condition Report (see graphic).

In other words, conditions are ripe, and it is important to test DDGS for harmful mycotoxins.

Feed markets have very strict guidelines about the levels of mycotoxins present. With the multiplicative effect of corn ethanol production, even small amounts of mycotoxins coming into the plant can be magnified to reportable levels in the end product. And because each mycotoxin has known negative health impacts in animals, each has individual limits that vary according to species and age.

Added to that, the new guidelines for complying with the Food Safety and Modernization Act (FSMA) require testing and traceability of feed components. Plants with robust quality systems have been able to utilize existing systems to comply with the requirements for analyzing hazards and reporting results. But FSMA does not give guidance as to how frequently or comprehensively to test.

In general, getting a comprehensive baseline for a season can help quality managers set their testing frequencies and cutoffs for any particular year, and support the justification for that testing. Supplementary testing of homogeneous DDGS can provide additional data points and confirmation of good quality screening of incoming materials. That approach provides the basis for complying with the requirements and intention of FSMA.

Along with offering mycotoxin tests for corn and DDGS, EnviroLogix has introduced Common Extraction  testing for Aflatoxin, DON and Fumonisin that will allow for one sample preparation and a common run time when testing for these three mycotoxins in incoming corn.

The resulting operational efficiency streamlines early-season testing, and our world-class QuickScan System provides unparalleled quantification and traceability.  Contact us today to find out how you can take advantage of time-saving Common Extraction mycotoxin testing.

Keep Mycotoxins in Mind and Out of Your Grain

Remember that mycotoxins are produced by molds like Aspergillus (Afla) or Fusarium (DON).  You can learn more about mycotoxins in general and find more detail on the most common individual toxins here. When we speak about controlling mycotoxin contamination, we are really discussing creating grain storage conditions that are not favorable for mold growth. Here are 4 conditions you can control to help maintain the quality of your grain and keep mycotoxins out:

Moisture

Mold needs moisture to grow so when you reduce your moisture content you improve your chances of winning the fight against mycotoxin producing molds. It is recommended to reduce the amount of moisture as early as possible and to keep the percent moisture at 14% or less.

Temperature

Keep cool and even temperatures by using proper aeration.  Why?  Keeping the temperature cool will make the environment less favorable for insects. Keeping the temperature even will reduce the chance of condensation that can occur from drastic temperature changes.

Insects

Insects can damage grain with digging, chewing and leaving waste, leaving it more susceptible to mycotoxin contamination. They can also bring in additional moisture.

Damaged Grain

Remember the old adage “quality in quality out”?  Damaged grain is more susceptible to mycotoxin contamination.  Separate or sell damaged grain to limit its incorporation into high-quality stored grains.

Are your storage practices working?

Make sure your storage practices are adequate.  Monitor the quality of your grain through testing.  Begin with testing incoming grain to set a baseline understanding of the grain quality.  Then regularly test your grain to assure that your storage practices are working effectively.  EnviroLogix offers a complete line of mycotoxin tests for your testing needs.  Envirologix’ new Flex line of mycotoxin kits, which includes the market’s fastest DON test, provides fast, easy and accurate results to help you with your grain testing needs.

Visit EnviroLogix at IAOM and Keep DON Out

DON doesn’t belong in your mill. Keep DON out with a 2-minute DON test. Track your testing data and report results to comply with FSMA requirements with QuickScan. Want to learn more about rapid, on-site DON testing?

Visit EnviroLogix at the Annual Meeting of IAOM in New Orleans from April 12-13 at booth # 716.

While you’re at IAOM, enter to win a FREE Risk Assessment Consultation at your facility.

Whether your company is testing for harmful mycotoxins like DON using EnviroLogix solutions, other methods or is not testing at all, you will benefit from our expert risk assessment. Topics covered will be determined by the winner and our expert, but may include:

  • Grain Sampling basics
  • Sampling technique
  • Sampling statistics
  • Sub-sampling
  • Sample retention
  • GIPSA recommendations and guidelines
  • Sample preparation and grinding
  • Grind quality importance and result impact
  • Analyzing samples
  • Common sources of testing error
  • Good laboratory practices
  • Inventory management with data
  • Archiving data with FSMA audits in mind

One consultation will be awarded by a drawing of entries received at the conclusion of IAOM. The estimated value of this prize is $1,500.

The duration of the on-site consultation will be 1 day, during regular business hours,  and will be scheduled at a mutually convenient time for the winner and the EnviroLogix consultant.

The winner is under no obligation to purchase any EnviroLogix products or services, either before or after the consultation.

The consultation must be scheduled and completed within 1 year, before IAOM 2018.

Good luck! We look forward to seeing you in New Orleans.

DON Flex Receives GIPSA Approval

EnviroLogix Inc. is pleased to announce that its newest mycotoxin kit, DON Flex (Cat. No. AQ-304-BG), has received a Certificate of Conformance from the USDA/GIPSA Rapid Test Kit Evaluation Program.

Overall, the Flex line of mycotoxin testing products will offer wider ranges of results at the levels most important to our customers.  The ability of Flex kits to deliver accurate results in often adverse environmental conditions ensures assay consistency and reliability in today’s global grain markets.  And by utilizing the classic and powerful QuickScan System, Flex will ensure continued delivery of accurate test results with all the traceability and computing power customers have come to rely on.

According to Susan Whipkey, Product Manager, “DON Flex was developed specifically to conform to GIPSA’s newest certification criteria, leveraging all the advantages of EnviroLogix’ Flex platform.  It offers simple sample prep and the ability to fine-tune quantification for a wide array of matrices, offering exquisite accuracy and precision with a two minute test time.”

EnviroLogix was the first company to offer LFD technology for mycotoxin screening in grain.  Our focus on innovation and providing solutions in today’s identity-preservation and food-safety environments continues with the introduction of the Flex platform.

Alex Miller, Vice President, added, “In addition to our technology, we are committed to leading the industry in technical support for our partners, helping to resolve issues and address concerns of those involved in grain, feed, milling, and pet food.”

He continued, “The QuickScan System has proven to be the industry’s most versatile solution for grain handling needs.  The development of the Flex line of mycotoxin tests is just another example of EnviroLogix’ commitment to providing our customers simple, reliable and cost-effective solutions to their everyday challenges.”

 

 

Winter Wheat Harvest Woes

Wheat harvest season is well underway for many U.S. wheat growers. Some of the first soft-red wheat harvested by U.S. farmers in 2015 is the worst in at least 17 years, according to Bloomberg and other sources.

This year’s heavy rainfalls  – up to three times the normal amount – have made mycotoxin diseases like vomitoxin more prominent in many wheat-growing states.

USDA scouts recently noted that “there have been reports of elevators rejecting wheat loads due to the presence of vomitoxin,” a toxic fungal residue, also known as Deoxynialenol or DON. “Winter wheat left unharvested continues to have quality issues, including problems with scab, sprouting and mold,” the scouts added. In Michigan, official scouts said that “intermittent rain showers limited the amount of winter wheat harvested this week – moisture levels were reported as high, and some growers reported vomitoxin issues.” And in Ohio, USDA staff said that “some wheat has been of such poor quality, it is not able to be sold.”

Soft-red winter wheat is typically sold to mills and turned into flour, which is then used to make consumer products like crackers and cookies. However, the poor quality of this year’s winter wheat harvest means that it may only consumable in animal feed. According to the USDA Risk Management Agency, high levels of vomitoxin may result in either a discount in price or the requirement to destroy the grain.

So how can you avoid contamination in your crops? There is no sure DON prevention, as environmental conditions play a big part. However, there are several good practices for controlling it such as crop rotation, choosing a variety with some resistance, applying fungicides in a timely manner and tillage practices. Iowa State University engineer Charles Hurburgh warns that storing wet grain, even overnight and especially without aeration, shortens its life considerably. You should check it weekly, monitoring for spikes in the temperature, and test it regularly for evidence of DON or other mycotoxins.